
Electroplated diamond wire is a wire cutting tool made by consolidating diamond abrasives on a steel wire substrate at a certain distribution density through metal electroplating method, specifically designed for cutting hard and brittle materials. Different wire diameters cover cutting scenarios such as silicon wafers, silicon carbide, magnetic materials, sapphire, etc., helping customers achieve efficient processing, cost reduction, and efficiency improvement.
1、Scientific principle:
Different from traditional diamond wire preparation technology, which relies on random sanding and electroplating based on Brownian motion of diamond particles, this technology addresses issues such as easy agglomeration, easy missed plating, difficulty in controlling density, slow sanding speed, low production efficiency, multiple active agent additions, and strict requirements for the chemical plating state of diamond particles. This technology achieves cutting wires, including diamond wires, that are intelligent, controllable, high-speed, simple, high-quality, and produced with high quality;
II. Technical Features:
1. Utilize van der Waals forces and electrostatic forces to achieve intelligent, controllable, orderly, and lightweight manufacturing;
2. Single active agent, simple electroplating process and equipment maintenance, clean and tidy electroplating solution;
3. It can be used for electroplating of various solid particles, including diamond, cubic boron nitride, B4C, SiC, Al2O3, etc;
4. The pretreatment of granular raw materials, including the chemical plating state of diamond, is not critical;
5. Production efficiency three times faster than traditional technology;
III. Product Quality:
1. The hard points on the cutting line are evenly distributed, with no agglomeration or missing plating. The distribution density of the cutting hard points is controllable;
2. The cutting line has high tensile strength and good flexibility;
3. It can produce high-sharpness bare sand products;
4. Composite electroplated products can be prepared, including pore-forming agents and wire saws suitable for cutting both soft and hard structural stone materials;